System Overview

The Fedjetting Fully Automatic High Pressure Water De-shelling System is an upgraded automated solution built on our proven manual de-shelling platform. Integrated with a robotic manipulator as the core execution unit and powered by the Fedjetting v2.1 process system, it enables single-operator or fully unmanned production. Equipped with an industrial control computer for real-time status monitoring and operation reporting, this system delivers consistent, repeatable and high-efficiency shell removal for large-batch precision casting manufacturing, serving global customers in aerospace, automotive, medical device and other high-end sectors.
Core Technology

Ultra-High Pressure Water Jet De-shelling Principle

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What is Automatic Water Jet Casting Shakeout?

Robotic Automatic Operation

The system uses an industrial robotic manipulator as the core execution mechanism to replace manual handheld operation. It supports fully automatic path execution and enables single-operator or even unmanned production runs, significantly reducing labor costs and eliminating operator fatigue associated with long-duration manual operation.

Intelligent Process Management & Monitoring

Built-in Fedjetting v2.1 de-shelling process software assists operators in full equipment management and process monitoring. The system runs on an industrial control computer as the data processing terminal, which delivers real-time status tracking of all components, automatic fault alerts and standardized operation report output, enabling digital and traceable production management.

Built-in Self-Cleaning Function

The system is equipped with an integrated self-cleaning function that automatically flushes pipelines and nozzles after operation cycles. This feature reduces manual maintenance workload, extends equipment service life and ensures consistent jet performance over long production runs.

Standard Remote Pressure Adjustment

Remote pressure control allows operators to fine-tune working parameters in real time without interrupting the production cycle, adapting quickly to different casting materials, shell thicknesses and cleaning requirements.

Aerospace Precision Casting Foundry Successful Project

A leading China-based aerospace precision investment casting manufacturer applied Fedjetting’s automated de-shelling system for turbine blade and aircraft structural alloy castings. Previously relying on manual hammering + chemical alkaline stripping, the factory suffered high scrap rate from thin-wall part cracking, heavy chemical waste and low daily output. After equipment deployment, shell stripping efficiency rises over 65%, part reject rate drops from 12% down below 1%, all chemical usage is eliminated, and unmanned continuous production is realized to match fast-growing aerospace component batch orders. The customer later purchased a second identical unit to expand their automotive turbocharger casting production line.

Powering Advanced Manufacturing Across Industries

Fedjetting’s industrial water jet solutions redefine precision cleaning and surface processing for aerospace, automotive, medical, and heavy manufacturing. We use ultra-high-pressure water to solve complex challenges while protecting base materials. From delicate implants to aircraft and automotive components, we deliver the ideal balance of power, precision, and control.

Get Your Custom Casting De-Shelling Solution

Our professional foundry engineering team provides customized pressure configuration, robotic integration layout, free sample shell stripping test and on-site technical evaluation based on your casting material, shell thickness and daily production capacity. Reach out to Fedjetting for detailed quotation, equipment layout drawing, installation plan and long-term after-sales support including on-site commissioning operator training.

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