New Energy Deburring Center | Precision Water Jet Edge Finishing for EV & Battery Components

Fedjetting’s standalone UHP deburring machine serves BEV/HEV/PHEV component finishing. With 1000-bar CNC-controlled waterjet, it removes burrs and residues inside complex cooling passages. Cold pure-water processing prevents part deformation and meets NEV’s strict cleanliness traceability requirements.

What is Waterjet Deburring?

Waterjet deburring is an advanced manufacturing process that utilizes ultra-high pressure water streams to remove burrs and sharp edges from machined parts. This non-contact method ensures consistent, high-quality finishing without damaging the workpiece.

Our deburring centers generate water pressure up to 1,000 bar, effectively removing burrs from complex geometries, internal passages, and hard-to-reach areas that traditional methods cannot access.

The technology combines precise nozzle control with optimized water pressure to selectively target and remove burrs while preserving critical part dimensions and surface finishes.

Precision Control

CNC-controlled nozzles for accurate deburring

Eco-Friendly

Water-only process with no chemicals

High Efficiency

Fast cycle times with consistent results

UHP Pure Water Jet Deburring Operating Principle

High-pressure intensifier pump pressurizes clean process water to 1000 bar; customized precision nozzles convert hydraulic pressure into high-speed kinetic water jets. CNC servo axes dynamically adjust nozzle position and jet angle to target burr formation spots. High-velocity water impact peels off casting burrs and flushes out hidden chips inside intricate inner channels in one working cycle. As a fully cold mechanical process, it generates zero heat-affected zone and never damages thin-wall aluminum substrates widely used on new energy vehicle parts. Built-in compressed-air drying completes full cleaning inside the sealed machine cabin.

FANUC 6-Axis IP67 Robotic Automated Feeding Option

This deburring machine supports seamless integration of standard FANUC M-710iC series six-axis industrial robot, tailored for the machine’s humid high-pressure working environment with IP67 wrist waterproof rating. Featuring ±0.02~±0.03 mm repeat positioning accuracy and optional iRVision visual positioning system, the FANUC robot automatically picks, locates and transfers motor housings, inverter shells and battery structural castings into the sealed cleaning chamber. Real-time PLC signal interlock realizes synchronous coordination between robot feeding and machine deburring procedures, enabling unattended continuous batch production and cutting manual feeding errors and labor cost for NEV component mass production.

Core Advantages for New Energy Deburring System

Zero Thermal Damage for Thin-Wall Aluminum Castings

Cold water-only processing prevents warping, metallurgical change and micro-crack on lightweight aluminum die castings, the dominant raw material for all NEV drive and electronic structural components.

Thorough Cleaning of Hidden Cooling Passages

Powerful penetrating jet clears micro chips trapped inside curved cooling channels, preventing EV module overheating or circuit short caused by residual machining debris.

Closed-Loop Circulating Water Filtration System

Multi-stage precision filter recycles over 90% process water without any chemical additives, cutting wastewater expenditure and satisfying green production specifications of new energy factories.

Flexible Program Switch for Mixed-Part Production

Stored customizable cleaning recipes enable quick parameter switching for motor, inverter and battery housing variants to match flexible multi-platform NEV production demands.

Why Choose Fedjetting NEV-Dedicated Deburring System

Specially optimized for thin-wall large aluminum die-casting characteristics exclusive to new energy vehicle industry
Ensures 100% chip-free internal cooling flow paths to reduce EV on-site breakdown and after-sales warranty costs
Full-process data logging supports IATF16949 quality traceability required by mainstream NEV OEM manufacturers
Compact standalone cabinet design saves limited workshop floor space for smart digital EV workshops
Durable UHP pump and transmission construction reduces long-term equipment maintenance expenses

Customized NEV Deburring Solution

Our professional new energy engineering team delivers full one-stop service including personalized parameter configuration, FANUC robot docking design, on-site installation commissioning, operator training and long-term after-sales maintenance. Contact Fedjetting to arrange free sample deburring test and tailored project quotation.

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Solution: Hydroblasting; Waterjet Cutting; Deburring; Coating Removal; Deshelling; Precision Cleaning

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No.1, Qianjin Road, Moling Street

richard@fedjetting.com

025-52157501

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